Packaging, which was incorporated as a separate entity in December
1991, is one of the two major domestic producers of steel strapping and
strapping tools in North America and, by management estimates, shares
approximately 80 percent of the domestic market equally with its primary
competitor. Packaging represented approximately 33 percent of the Company's
sales in 1997, 33 percent in 1996 and 32 percent in 1995. Principal markets
served by Packaging include the agricultural, automotive, brick,
construction, fabricated and primary metals, forest products, paper and
wholesale industries. Packaging receives all of its flat-rolled steel
supply from Acme.
Packaging currently manufactures its products in four steel
strapping plants, located in Riverdale, Illinois; New Britain, Connecticut;
Leeds, Alabama and Bay Point (formerly Pittsburg-West), California.
Alpha, which was acquired in May 1989, is a leading producer of
high quality welded carbon steel. Alpha receives a portion of its
flat-rolled steel supply from Acme. Alpha markets its products to the
appliance, automotive, construction, heating and cooling equipment,
household and leisure furniture, material handling, recreational products,
service center and truck exhaust industries. Alpha's sales represented
approximately 17 percent of total sales for the Company in 1997, 16 percent
in 1996 and 15 percent in 1995.
Alpha currently operates two tubing facilities in Toledo, Ohio,
equipped with rolling mills for the production of steel tube and pipe.
During the fourth quarter of 1996, Alpha announced it would lease a
built-to-specification manufacturing facility to consolidate both of the
existing operations in Walbridge, Ohio. In addition, the formerly operated
Alta Slitting Corporation which provided slitting capacity for Alpha was
shut down at the end of 1996, and these operations were consolidated in the
new facility as well. The new manufacturing facility is under lease and the
consolidation will be completed in early 1998.
Universal, acquired in May 1987, produces automotive and light
truck jacks, tire wrenches and accessories for the original equipment
manufacturer ("OEM") market in North America. Management estimated that it
currently holds a 30 percent share of the OEM market for auto and light
truck jacks in North America. Universal markets its products to domestic
and foreign transplant automotive manufacturers and the automotive after
market. Universal's sales were approximately 8 percent of total Company
sales in 1997 and 7 percent in 1996 and 8 percent 1995. Universal's
production facilities, located in Butler, Indiana, include a computer
assisted design and manufacturing system, and automated stamping and
assembly lines. (See "Assets Held for Sale")
Assets Held for Sale
In March of 1998, the Company sold its wholly owned subsidiary
Universal Tool & Stamping Company, Inc., ("Universal").
Competitive Conditions for the Steel Fabricating Segment
Acme Packaging. In the steel strapping market, Acme Packaging's
primary competitor is ITW Signode, a division of Illinois Tool Works, Inc.,
which management believes has a U.S. market share approximating that of
Acme Packaging. The Company believes Acme Packaging's strong market
position is attributable to (i) a broad product line, (ii) high quality,
low cost strapping produced in modern facilities, (iii) the location of its
production facilities in close proximity to a broad customer base and (iv)
the benefits of a close relationship with Acme Steel, which supplies all of
Acme Packaging's steel. The steel strapping market, however, is a mature
market which is not expected to grow significantly in future years.
Furthermore, competition from plastic strapping, especially the higher
strength polyester products, is intensifying in the traditional steel
strapping markets of lumber, paper, textiles, wood, synthetic fibers and
brick, primarily due to improvements in product strength characteristics.
As a result, Acme Packaging is installing two plastic strapping
manufacturing lines to strengthen its competitive position in the
marketplace. The new strapping lines are expected to be operational in the
second half of 1998.
Alpha Tube. Alpha Tube operates in a highly competitive market
characterized by numerous participants with widely varying capabilities.
Alpha Tube's customers are increasingly demanding products with increased
formability, greater gauge control and lighter weight in combination with
higher strength and different steel chemistries. Customers, especially in
the automotive market, also are increasingly demanding just-in-time
inventory delivery, which has the effect of increasing inventory carrying
costs at the tubing manufacturer level. Unlike Alpha Tube, many of its
competitors compete only on price and generally offer little or no
technical service. To improve Alpha Tube's competitive position, they have
undertaken a consolidation project which will result in an upgrade of tube
mill diameter and increased capacity and the reduction of various operating
costs.
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